Forklift Safety Starts Here: 20 Tips Every Operator Should Know
At Medley Equipment Company, we don’t just deliver material handling solutions—we deliver peace of mind. Whether you're managing a single warehouse or a multi-site operation, safety is the cornerstone of productivity. That’s why we’re proud to echo and expand on Hyster’s 20 Tips for Safe Handling: a practical, proven guide to keeping your team safe and your operations running smoothly.
These tips aren’t just good advice—they’re essential habits that every forklift operator should live by.
1. Qualified Operators Only
Forklifts are powerful machines, not casual tools. Only trained, authorized, and licensed personnel should operate them. Medley offers OSHA-compliant training programs to ensure your team is equipped with the skills and awareness to operate safely.
2. Dress for the Job
Loose clothing and improper footwear can lead to serious accidents. Operators should wear high-visibility gear, steel-toe boots, and hard hats where required. Safety starts with what you wear.
3. Inspect Before You Operate
Daily inspections are non-negotiable. Check brakes, steering, controls, warning devices, and tires before each shift. If something’s off, report it immediately. Never operate a truck that needs repair.
4. Start Smart
Use hand grabs and steps to enter and exit the truck. Adjust your seat, mirrors, and controls before moving. Always buckle up and keep limbs inside the operator compartment.
5. Know Your Surroundings
Follow site-specific rules and stay on designated paths. Always look in the direction of travel and be aware of pedestrians, other vehicles, and potential hazards.
6. Control Your Speed
Speeding is a shortcut to disaster. Slow down around corners and avoid sudden stops or turns. Smooth, controlled movements are safer and more efficient.
7.Avoid Hazards
Watch for slippery floors, debris, and uneven surfaces. Use your horn at blind spots and intersections. If the path isn’t clear, don’t proceed.
8. Maintain Safe Distances
Keep a buffer between your truck and others. Crowded aisles and close calls increase the risk of collisions and injuries.
9. Secure and Stabilize Loads
Before lifting, check the load’s balance and security. Travel with forks low and tilted back. Never turn with elevated forks or drive with them raised.
10. Prioritize Visibility
If your load blocks your view, drive in reverse—unless you’re on a ramp. Use a spotter when needed. If you can’t see, don’t guess.
11. No Passengers Allowed
Lift trucks are designed for loads, not people. Never allow unauthorized riders. If personnel must be lifted, use a certified platform and cage.
12. Stay Clear of the Mast
Never walk or stand under a raised load. Keep hands and feet away from mast cross members. One wrong move can lead to serious injury.
13. Ramp Rules
Drive forward up ramps and reverse down. Never load, unload, or turn on a slope. Gravity doesn’t forgive mistakes.
14. Secure the Load
Unstable loads are a recipe for disaster. Stack properly, center across both forks, and be extra cautious with oversized items.
15. Respect Capacity Limits
Overloading a truck can cause tip-overs and equipment failure. Know your truck’s limits and never exceed them. Fork tips aren’t levers, and tilt cylinders aren’t winches.
16. Distribute Evenly
Both forks should be fully under the load. Use pallets and skids rated for the weight. Uneven loads compromise stability and safety.
17. Special Loads Need Special Care
Tall, round, or wide loads require extra attention. Move slowly, secure thoroughly, and use a helper when maneuvering is tight.
18. Watch for Environmental Changes
Clearance heights, floor load limits, and dock edges vary. Stay alert to signage and site-specific hazards. Bridge plates must support your truck and load.
19. Refuel Safely
Only refuel or recharge in designated areas. Turn off the truck and avoid sparks or flames. Ventilation is key.
20. End the Shift Right
Park in authorized zones, lower the forks, apply the brake, and shut down properly. A safe end to the day sets the tone for tomorrow.
Safety Is a Culture, Not a Checklist
At Medley Equipment Company, we believe safety is a shared responsibility. These 20 tips from Hyster are more than guidelines—they’re a blueprint for building a safety-first culture. Whether you're a seasoned operator or new to the field, consistent adherence to these practices protects your team, your equipment, and your bottom line.
Need help implementing these standards across your operation? Let’s talk. Our team is here to support you with training, equipment solutions, and expert guidance tailored to your facility.
Safety is smart business. Let Medley help you lead the way.